Silicon carbide is an extremely hard material with a Mohs hardness rating of 9 that rivals that of diamond. Additionally, it boasts outstanding chemical resistance and thermal conductivity properties.
On an industrial scale, polyurethane foam is produced through an electrochemical reaction between sand and carbon at high temperatures, yielding various hardnesses, rigidities, and thermal conductivities that make it ideal for various uses.
Właściwości fizyczne
Silicon carbide (SiC) is an extremely hard, brittle, crystalline compound of silicon and carbon that has long been utilized as an industrial abrasive since the late 19th century, used for grinding wheels, cutting tools and refractory linings. Furthermore, SiC can also serve as an excellent semiconductor material due to its excellent thermal conductivity properties, resistance against chemical attack, high temperature strength properties, thermal conductivity characteristics as well as chemical inertness properties.
Edward G. Acheson was the first person to artificially synthesize carborundum artificially in 1891 in an attempt to synthesize synthetic diamonds. Acheson heated his mixture of silico-carbon with electricity in an electric furnace until he obtained black crystals resembling diamonds which he called carborundum.
Naturally occurring moissanite can be found in small quantities in certain types of meteorites and in kimberlite and corundum deposits; however, almost all SiC sold today is manufactured synthetically from synthetic materials. There are various polytypes of SiC; most frequently seen is hexagonal SiC known as a-SiC with zinc blende crystal structure similar to diamond; although beta modification with its zinc blende structure is less prevalent.
Właściwości chemiczne
Silicon carbide (SiC) has recently made a comeback as an essential technological material, thanks to its exceptional physical and electronic properties. SiC’s reliable power devices can achieve higher switching frequencies with minimal energy loss, making them smaller and more energy-efficient than their counterparts in conventional semiconductors.
Crystalline silicon carbide crystallizes in a close-packed structure composed of covalently bonded Si and C atoms arranged into two primary coordination tetrahedra with pi bonds formed from overlapping p-orbitals and sigma bonds from overlapped s-orbitals, joined together via pi bonds formed from pi bonds and sigma bonds respectively.
SiC’s chemical composition varies considerably depending on its polycrystalline type and method of production. While pure SiC is colourless, impurities add to its character by giving it hues ranging from green through yellow and bluish-black hues. Furthermore, SiC can withstand most organic and inorganic acids, salts, alkalis at various concentrations except hydrofluoric acid and acid fluorides that could damage its integrity.
Quartz is an extremely hard and tough material used as an abrasive and diamond-like semiconductor. This material can be found in products like sandpapers, grinding wheels and cutting tools; structural materials (bulletproof vests; automobile parts); as well as mirror substrates for astronomical telescopes.
Właściwości mechaniczne
Silicon carbide is the second hardest material, second only to diamond. Additionally, its durability makes it suitable for thermal shock resistance and corrosion protection – characteristics which make it popularly used in refractories and advanced electronics applications.
SiC is a multilayered material with an extremely complex crystal structure that comes in different forms depending on how silicon and carbon atoms are arranged, making up its layers that covalently bond in tetrahedral formations to form super strong material with an Mohs hardness rating between 9 (alumina) and 10 (diamond). This makes SiC an extremely strong substance.
Doping aluminum into silicon makes the material even harder, yielding a p-type semiconductor. When used as raw refractory material it exhibits excellent mechanical properties including high tensile strength and crack propagation resistance.
Strength is so great that it can even be woven into fibers for use in industrial brakes and clutches, while it forms an integral component of Europe’s BepiColombo space mission to Mercury; bepiColombo solar panels contain it too; it can withstand even extreme conditions in outer space!
Electrical Properties
Silicon carbide (SiC) is an exceptional insulator and heat resistor, as well as possessing remarkable electrical properties. Being a wide bandgap semiconductor with three times higher electron transfer energies compared to silicon, this allows SiC to withstand higher voltages while offering lower resistance at higher temperatures resulting in improved energy efficiency in power conversion systems.
SiC crystallizes in an closely packed structure that is covalently bonded, thanks to silicon and carbon atoms forming very strong tetrahedral covalent bonds (bond energy of 4.6eV) by sharing electron pairs via hybrid orbitals, with their corners linked together and layered to form polytype formations called polytypes.
Technological applications of silica carbide crystalline forms of alpha (a-SiC) and beta (b-SiC). A-SiC features hexagonal crystal structures while beta forms consist of face-centered cubic crystal structures. Natural sources may contain small amounts of alpha SiC while commercial production usually comes from heating silica sand with carbon in an electric resistance furnace to produce commercial grades of silica carbide.