Silicon carbide is an extremely strong, resilient ceramic that can withstand extreme conditions with ease, from temperatures reaching 2000 degrees to extreme abrasion and chemical corrosion.
Heating element insulation material (HEIM) can be found in many different applications, from electric furnace linings and toxicology-safe applications such as nonferrous metal smelting furnace linings, thermocouple protection tubes, to heat treatment electric furnace linings and thermocouple protection tubes. Furthermore, it comes in oxide-bonded and nitride-bonded varieties for safe handling and consumption.
Σκληρότητα
Silicon carbide is a tough and resilient ceramic material with superior strength compared to steel or other ceramics. It resists extreme temperatures and corrosive chemicals and boasts a Mohs hardness rating of nine, close to that of diamond.
Aluminium comes in various standard diameters and lengths, offering low thermal expansion rates which make it the ideal material for temperature sensors that quickly respond to changes in environmental conditions.
Oxide-bonded silicon carbide provides sufficient protection from high temperature environments and direct flame impingement for primary thermocouple tubes, including blast furnace lining, Russian fuel boilers and large scale equipment such as blast furnace lining. Furthermore, beams, cooling air tubes, burner nozzles or any other structural parts that need to be strong and hard can be made using oxide-bonded silicon carbide.
Αντοχή στη διάβρωση
Silicon carbide is an extremely durable ceramic material with excellent corrosion-resistance in hostile environments. Silicon carbide thermocouple protection tubes offer outstanding temperature resistance without losing strength over time, as well as exceptional wear resistance – making them the ideal choice for industrial processes that demand temperature sensors that withstand rough treatment.
Corrosion resistance of SiC is achieved largely through its oxide barrier that prevents direct reactions between its silicon components and an attacking species. Furthermore, oxygen diffusion into its surface increases corrosion resistance further to yield parabolic reaction kinetics.
Sintering additives and the crystalline orientation of SiC have an influence on its corrosion behavior in high-temperature water environments. CVD-SiC should have lower recession rates than other forms of SiC due to its absence of sintering additives reducing dissolution rates in high temperature waters. Furthermore, SiC corrosion rates are significantly lower than stainless steel’s due to excellent thermal conductivity, low thermal expansion rates, as well as its resistance against acids.
High Temperature Resistance
Silicon carbide tubes are an ideal component for a range of chemical processing applications due to their durability and long lifespan. Their resistance against high temperatures, abrasive environments and harsh chemicals makes them perfect for use.
Hexoloy SE silicon carbide ceramics offer exceptional corrosion and oxidation resistance due to a protective film formed during sintering; making them an excellent choice as thermal barriers against direct flame impingement for protecting thermocouple primary tubes made from mullite or alumina primary thermocouple tubes.
Hexoloy shell and tube heat exchangers are not only highly durable and have excellent thermal conductivity; they’re also extremely corrosion resistant, which makes them an excellent choice for use in processing fine and specialty chemicals. Furthermore, their corrosion-proof construction withstands strong acids, bases and chlorinated organics while operating for extended periods in hot liquids and gases; even handling sulphuric and phosphoric acids without degrading.
Thermal Shock Resistance
Silicon carbide offers numerous advantages that are attractive to many applications, making it easy for many people to embrace its use in various capacities. Thanks to its strength, chemical inertness, resistance to extreme temperatures and abrasive environments as well as nuclear applications suitability it has quickly become one of the go-to materials.
However, selecting an ideal silicon carbide tube for your application can be challenging. A variety of factors should be taken into consideration such as operating temperature, chemical compatibility and size/shape of the tube in order to select one which can withstand your operating conditions for an extended period of time while remaining functional.